Industrial Mixers

INDUSTRIAL MIXERS

Our industrial food mixers produce a uniform finished or semi-finished product, making it ideal for any process. They are suitable for use with liquids, and work particularly well with fragile ingredients that contain pieces, or that are likely to swell during the mixing process.

We only use the highest quality food grade materials to build our mixers, and all are designed to 3A standards, to ensure clean, sterile and low-risk operation. And as there’s no need for an open air mixing tank, the threat of product contamination is completely eliminated.

In-line mixing can easily be integrated into continuous processing lines, unlike batch mixing, which is performed in batching tanks for discontinuous processes. Because in-line mixing uses progressing contact rather than beating, you can ensure a uniform mix, whatever your ingredients.

PCM has a range of mixers to choose from, including Dosymix™ and Dostam in-line dynamic and static mixers.

Applications

Dairy products
Meat and fish
Pet food-products
Sugar
Convenience foods
Industries

Advantages of the continuous process

Just in time product completion
Fast mixing, ensuring timely completion of your products
Reduced waste product
Saves space, as the mixer is smaller
Ingredients are evenly mixed
Can easily respond to last-minute changes to recipes
Easier inventory management
Minimisation of investments
Designed to 3A standards, they are easy to clean, maintain and sterilise
Risk of product contamination is eliminated

PCM DOSTAM Static Mixer

Dostam inline static mixers from PCM offer the perfect solution for industrial food processing, allowing you to create innovative compositions whilst protecting costly ingredients.

We offer inline static mixers in a range of diameters to perfectly fit your system and average capacities. Choose from 5 sizes, from 500 l/h up to 30000 l/h.

Principle

Our static mixers are built from the highest quality food-grade materials in order to protect your ingredients. The Dostam is composed of a tube containing helical elements, which are mounted alternatively at 90° degrees. This ensures a uniform mixture of the product, as the pumping action is controlled using a continuous flow rate or synchronised, pulsed flowrates.

Inline static mixer options

It’s possible to customise our mixers in order to best suit your processing needs and assets. Options include:
Additional tube diameters
Potential to change the number of elements
Special seals
Double casing to maintain temperature
Other connections including DIN and TRI-CLAMP

Advantages

PCM’s industrial food mixers deliver a cost effective, safe solution for your operations. Ideal for blending products with similar viscosity and in similar proportions, the Dostam mixer also offers some further advantages:
Simple construction ( The Dostam is easy to integrate into your industrial food mixing process, as it simply connects to the piping.)
Low internal volume ( Our mixers use smaller volumes, meaning that less product is lost when switching recipes or at the end of a product run. This feature also means that they’re perfect for mixing tasks which require the addition of time-sensitive ingredients.)
No moving parts ( As our mixers contain no moving parts, they require no power requirements and endure no wear and tear. )
Low maintenance costs ( As there are no spare parts to be replaced, our mixers require low maintenance. They’re also easy to clean, as unlike batch mixing, there’s no tank to be cleaned at the end of a production run. )

PCM DOSYMIX™ Inline Dynamic Mixer

The Dosymix™ inline mixer is perfect for fragile and sensitive ingredients containing solids or fibers. It’s also ideal for mixing products with different viscosities or different proportions, using either pulsed or continuous flow.

The Dosymix™ dynamic mixer preserves the most important asset in your production line: the ingredients.

Thanks to the body design, with twin helixes in opposite directions welded to an impeller, an upward and downward flow is created for gentle mixing of ingredients and accurate distribution of mixed product.

The Dosymix™ is 3A-compliant (American standards) to ensure a better cleaning efficiency during Cleaning In Place and/or Sterilization In Place

Advantages

We know that your ingredients are your most important assets. That’s why our inline dynamic mixers are designed to reduce loss and preserve your ingredients’ texture. Some further advantages include:

Hygienic design

As this mixer has no removable parts, cleaning is done in place, minimising damage to your mixer.

Low internal volume

The low mixing volume limits the amount of product lost during operation.

Quick assembly

The mixer can be quickly and easily attached to the body by tri-clamp connection.

Special screw profiles

Our screw profiles produce a uniform mixture without shear, which preserves your product’s texture and the flow of pieces through the mixing process.